Modern Technology


The “cylinder” method of glass production, with all its advantages, had one big drawback: it was difficult to mechanize, and the need for window glass grew rapidly. Therefore, the search for new ways continued, and as a result, at the beginning of the 20th century, a mechanized process was introduced into the industry. It was based on the observation of American Clark, made in the first half of the XIX century. It consisted in the fact that if you put an iron rod ("bait") on the surface of liquid glass, and then lift it, the glass mass will weld (stick) to the rod and stretch behind it in the form of a canvas. When cooled in air, a glass sheet is obtained. However, it turned out not with parallel edges, but in the form of a wedge-shaped width.

Modern Glass Factory
Modern Glass Factory
 The next step towards the development of a mechanized method was the invention of Belgian Fourco. He suggested laying a ceramic beam (“boat”) with a longitudinal slit on the surface of the molten mass. Ceramics are lighter than molten glass mass and therefore the boat floats on the surface. If you click on the boat, the molten mass is squeezed out of the gap. The "bait" is lowered onto it and pulled up. If the lifting speed of the bait is equal to the speed of extrusion of the molten glass, you get the right panel with parallel edges. Further completion of the solution to the problem is purely technical and design in nature - lifting rollers, a refrigerator, and other devices are installed. The thickness of the sheet depends on the lifting speed and cooling rate of the sheet.

 Modern Window Glass
Modern Window Glass

Currently, window glass is produced by this method. There is also a slightly different version of the technological design of the sheet glass production process, which is used in the USA. Instead of a boat, a pair of rollers is located on each side of the canvas, between which the canvas passes. The rollers prevent the narrowing of the canvas and therefore there is no need for a boat.

Margaret

Instagram